IPC’s Foil Insulation Roll provides a versatile thermal barrier for custom packaging, pallet protection, containers, freight, and other temperature-sensitive applications. The material combines a reflective metalized foil layer with engineered air-bubble insulation to help reduce heat transfer while remaining lightweight, flexible, and easy to customize.
Protect temperature-sensitive products against extreme ambient temperatures with a lightweight, collapsible insulated box liner designed for refrigerated shipments up to 24 hours.
CooLiner® Foil Insulation Roll is a lightweight thermal insulation material designed to help protect temperature-sensitive products from surrounding heat and cold. Its reflective metalized outer layer helps reduce radiant heat transfer, while the engineered bubble layer provides additional resistance to heat flow.
Unlike rigid insulation materials, the roll format can be cut, wrapped, layered, or fabricated to suit different packaging and freight configurations. This makes it suitable for applications where standard-size insulated packaging does not provide the flexibility required.
The reflective foil-bubble construction helps reduce exposure to extreme ambient temperatures during transportation and handling.
Use only the amount of insulation needed for the shipment, helping reduce unnecessary material use compared with fixed-format insulation.
The flexible roll format can be stored compactly and adds minimal weight compared with bulkier rigid insulation systems.
The reflective surface helps protect temperature-sensitive products from light and UV exposure.
IPC can provide custom widths and cut lengths to suit specific application requirements.
Foil Insulation Roll gives manufacturers and packaging operations the freedom to fabricate insulation around their specific application rather than being limited to a predetermined finished-package shape.
Available in custom widths to accommodate different packaging and freight requirements.
Material can be cut to the length required for the application, helping reduce unnecessary material use.
The material can be incorporated into custom liners, wraps, pallet protection, container insulation, and other thermal packaging configurations.
The roll format allows thermal insulation material to be stored before use without the bulk associated with rigid insulation.
IPC can help determine the appropriate material configuration and dimensions based on the application.
CooLiner® Foil Insulation Roll is available in multiple insulation configurations to accommodate different thermal protection and cost requirements.
Streamlined for reduced costs
A lighter configuration designed for applications where a more economical insulation option is preferred.
Designed for 24-hour refrigerated shipments
The standard single-bubble configuration provides thermal protection for carton-sized refrigerated shipments requiring up to 24 hours of protection.
Dual-layer insulation for increased protection
The double-bubble configuration uses two bubble layers and is described by IPC as providing 20% better protection than the single-bubble configuration.
Proven Performance in Real-World Cold-Chain Conditions
CooLiner® foil-bubble insulation combines a reflective metalized barrier with engineered air-bubble insulation. The reflective surface helps reduce radiant heat transfer, while the bubble structure provides additional resistance to heat flow.
Because the roll can be configured into different packaging applications, actual thermal performance depends on the final construction, insulation configuration, payload, starting temperature, ambient conditions, refrigerant, and duration of the shipment.
Specification
Material
Standard thickness
Material Weight
Configuration
Format
Custom Sizing
Thermal Protection
UV & Light Protection
Details
Metalized films and air bubbles — reflective foil-bubble insulation
3/16 inch
0.99 oz/ft²
Lite, Single Bubble, Double Bubble
Roll stock
Custom widths / cut lengths
Application-dependent; CooLiner specification lists 24-hour thermal protection
CooLiner® foil insulation provides a high level of protection against light and UV exposure, adding another layer of protection for temperature-sensitive products during shipping and handling.
Foil Insulation Roll gives packaging operations the flexibility to create thermal protection around the dimensions and configuration of the shipment.
Determine the dimensions of the carton, pallet, container, or freight that requires additional thermal protection.
Cut the roll material to the required width and length for the application.
Position the insulation around the package and load your temperature-sensitive products into the protected space.
Secure the finished package to help reduce exposure to ambient heat and cold during handling and transit.
Foil Insulation Roll is flexible CooLiner® foil-bubble insulation supplied in roll format. It combines a reflective metalized barrier with an engineered bubble layer to help reduce heat transfer in temperature-sensitive shipping and packaging applications.
CooLiner® uses metalized films and air-bubble insulation. The layers are engineered together to create a lightweight, flexible thermal barrier.
CooLiner® is available in Lite, Single Bubble, and Double Bubble configurations.
The supplied CooLiner specification lists a standard thickness of 3/16 inch, with a listed material weight of 0.99 oz/ft². Specific configuration requirements should be confirmed with IPC.
Yes. IPC provides custom widths and cut lengths to accommodate specific applications and packaging requirements.
Yes. The existing IPC product information specifically describes CooLiner foil-backed insulation as suitable for insulating pallets and other packages or freight.
Yes. The reflective foil-bubble construction is designed to help reduce temperature exposure from both hot and cold ambient conditions. Actual thermal performance depends on the application and test conditions.
Yes. IPC identifies light and UV protection as benefits of the CooLiner® foil insulation material.
The supplied CooLiner specification lists 24-hour thermal protection, but actual performance varies according to configuration, payload, starting temperature, ambient conditions, refrigerant, and shipment duration.
Yes. Customers can provide their application, dimensions, temperature requirements, and shipping conditions so IPC can help determine an appropriate material configuration.
Let’s Build the Right Material Configuration for Your Application.
Tell IPC about your shipment, dimensions, thermal requirements, and intended application. Our team can help determine the appropriate CooLiner® roll configuration and custom dimensions.
Custom pallet-sized thermal protection made from reflective CooLiner® foil-bubble insulation for temperature-sensitive bulk shipments.
Lightweight one-piece insulated box liners using the same reflective foil-bubble material for refrigerated and controlled-room-temperature shipping.
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