AerVault Mailers offer reliable cold chain protection with sustainable design.
AerVault Mailers
Lightweight mailers engineered for reliable cold chain performance
Our recyclable AerVault mailers are designed to maintain consistent internal temperatures during transit, ensuring that temperature-sensitive goods reach their destination safely. Each mailer provides a balance of lightweight efficiency, insulation strength, and sustainability, making it ideal for small to medium shipments such as pharmaceuticals, prepared foods, chocolates, supplements, and diagnostic samples.
AerVault mailers deliver eco-conscious cold-chain protection you can trust. Featuring advanced multi-layer insulation with microscopic air pockets, these mailers slow thermal exchange to preserve consistent internal temperatures during transit.
Each mailer is finished with a recyclable outer material that provides durability and a professional appearance. The integrated peel-and-seal adhesive strip allows quick and secure packing, improving operational efficiency while reducing material waste.
Not all paper packaging products are the same
Unlike some paper packaging products that use low quality, non-recyclable material such as newsprint and cornstarch, at IPC we only use post-consumer paper materials that are valuable to recycling companies.
Why AerVault Mailers?
Learn why our AerVault Mailers for cold shipping are trusted by logistics providers, food suppliers, and pharmaceutical companies for efficient and sustainable temperature control.
Delivered Pre-Compressed for Smarter Logistics
AerVault® Mailers arrive pre-compressed, helping maximize warehouse capacity, reduce shipping and storage costs, and improve handling efficiency. Once unpacked, the insulation expands to provide consistent thermal performance for temperature-sensitive shipments.
Standard Sizes and Branding
AerVault mailers are available in standard sizes and branding to support efficient cold-chain shipping, ensuring reliable thermal protection and operational efficiency.
Lightweight and Space-Saving
Designed to reduce freight volume and storage space, our lightweight AerVault mailers deliver cost efficiency while maintaining thermal reliability for up to two-day shipments.
Standard sizes and minimum order quantities
AerVault mailers are available in standard sizes (9×11 and 12×14) to support consistent cold-chain shipping and operational efficiency. Each mailer undergoes rigorous in-house thermal testing to ensure reliable performance across various temperature conditions.
Minimum order quantities apply. Contact our team to discuss specifications, size options, and available customization or learn more here.
Related Products
PopupLiner Insulated Pouch
The PopupLiner Insulated Pouch is our best-performing thermal mailer and is available in any custom size. Similar to other expansion mailers, like the Kangaroo mailer, our foam mailer comes vacuum compressed to save on storage space.
CelluLiner Insulated Pouch
CelluLiner insulated envelopes are our paper-based recyclable thermal mailer. Made from paper, our custom-sized insulated envelopes are curbside recyclable eliminating waste.
CooLiner Thermal Bubble Pouch
These thermal bubble mailers offer a cost-effective and lightweight solution for short-duration cold chain shipments. They are ideal for shipping chilled goods that require minimal bulk.
EcoLiner Eco Friendly Pouch
EcoLiner insulated pouches combine environmental consciousness with reliable thermal protection. These eco-friendly thermal mailers are great for brands seeking to minimize their environmental impact without compromising performance.
All our products are developed and manufactured from our factory in the USA.
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