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CryoVault® Pouches: Ultra High Performance Pouches for the Most Demanding Cold Chain Shipments

Protect temperature-sensitive shipments with a lightweight, space-efficient insulated pouch engineered for up to 48 hours of thermal protection. CryoVault® combines flexible polyurethane foam insulation with durable, recyclable MET PET polyester liners and a dual tape + easy-slide resealable zip closure for secure, convenient shipping.

The only certified curbside recyclable, paper liner rated for 72-hour refrigerated shipping. Unlike cellulose liners that require special handling, CelluLiner™ goes straight into your recycling bin—nationwide. Experience true satisfaction with insulation that actually gets recycled and proven to keep your products cold. 

Reliable Thermal Protection in a Lightweight Pouch

CryoVault® Pouches are insulated packaging solutions designed for small to medium temperature-sensitive shipments. Their flexible polyurethane foam insulation helps slow heat transfer while the durable MET PET polyester exterior and interior liners provide a lightweight, professional shipping solution.

The pouches are individually compressed for more efficient storage and handling, helping reduce the space required before use. Available in two insulation thicknesses and two standard sizes, CryoVault provides a practical balance of thermal protection, convenience, and operational efficiency.

Built for Temperature-Sensitive Shipments

CryoVault® combines flexible polyurethane foam insulation with reflective MET PET polyester liners to help maintain product temperatures during transit. The lightweight construction is suited for compact cold-chain shipments where thermal protection, handling efficiency, and space utilization are important.

Best suited for:

  • Pharmaceuticals
  • Diagnostics
  • Specialty foods
  • Other small to medium cold-chain shipments
CryoVault® Pouches arrive individually compressed, allowing more efficient storage before use. The dual closure system combines an easy-slide resealable zip with a tape lip, giving operators a convenient way to secure shipments while providing the option to reopen and reseal the pouch.
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Reliable Thermal Protection

Flexible polyurethane foam insulation helps provide reliable thermal protection for temperature-sensitive shipments, maintaining internal temperatures for up to 48 hours under defined conditions.

CryoVault® uses lightweight, flexible polyurethane foam insulation designed to provide thermal protection while maintaining a flexible pouch format. This makes the packaging easier to handle and suitable for small to medium cold-chain shipments.

The pouch combines an easy-slide resealable zip with a dual tape lip, providing a convenient closure system for securing temperature-sensitive shipments.

Each CryoVault® Pouch is individually compressed, helping make the pouches more efficient to store and handle before they are needed for shipment.

The exterior and interior liners are made from recyclable MET PET polyester. The outer layer provides a durable protective surface, while the inner liner provides a clean, professional interior for the shipment.

CryoVault® Pouches are suited for pharmaceuticals, specialty foods, diagnostics, and other small to medium cold-chain shipments where thermal protection and convenient handling are important.

Choose the Right CryoVault® Configuration

CryoVault® Pouches are available in standard sizes and two insulation thicknesses to support different shipment requirements. Select the configuration that best fits your payload, available space, and desired level of insulation.

Slider and Fold-Down Tape Lip

The Slider and Fold-Down Tape Lip provide extra holding security for heavier shipments, enhanced leak resistance, and improved insulation.

Durable MET PET Poly Exterior (Recyclable)

The recyclable MET PET polyester outer material ensures a clean, professional presentation while protecting contents during shipping.

Flexible Ployurethane Foam Insulation

Lightweight, high-performance, and resilient Polyurethane foam provides reliable thermal protection, maintaining internal temperatures for up to 48 hours.

Durable LDPE Plastic Interior

The recyclable MET PET polyester inner liner ensures a clean, professional presentation while protecting contents during shipping.

Standard Sizes

Insulation

Thickness

Thermal Performance

Closure

Material

MOQ

1″ CryoVault® ouch Size 12″ X 14″ 1″ CryoVault® Pouch Size 9″ X 11″ 1.5″ CryoVault® Pouch Size 9″ X 11″ 1.5″ CryoVault® Pouch Size 12″ X 14″

Flexible Polyurethane eFoam

1.0″ or 1.5″

Up to 48 hours*

Dual tape lip + resealable zip

Recyclable MET PET Polyester

2,000 pcs per size

Need a Different Configuration?

Tell us about your product, shipment duration, temperature requirements, and packaging dimensions. Our team can help determine whether CryoVault® is the right configuration for your application.

Slider and Fold-Down Tape Lip

The Slider and Fold-Down Tape Lip provide extra holding security for heavier shipments, enhanced leak resistance, and improved insulation.

Durable MET PET Poly Exterior (Recyclable)

The recyclable MET PET polyester outer material ensures a clean, professional presentation while protecting contents during shipping.

Flexible Polyurethane Foam Insulation

Lightweight, high-performance, and resilient Polyurethane foam provides reliable thermal protection, maintaining internal temperatures for up to 48 hours.

Durable LDPE Plastic Interior

The recyclable MET PET polyester inner liner ensures a clean, professional presentation while protecting contents during shipping.

Proven Performance in Real-World Cold-Chain Conditions

Performance Testing

Engineered for Temperature-Sensitive Shipments

CryoVault® Pouches are designed to provide reliable thermal protection for temperature-sensitive products during transit. IPC’s testing demonstrates the pouch’s ability to help maintain controlled temperatures under defined shipping conditions.

*Actual performance depends on payload, refrigerant, ambient conditions, starting temperature, insulation configuration, and shipment duration.

Envelope

Insulators

Commodity

Refrigerant

Profile

Pre-shipment temperature

Recording device

1.5″ × 12″ × 14″

1″ thick IPC pouch + 1″ thick puncture-induced inflating mailer

30 × 10 ml water-filled vials in carton box

4 × 24 oz frozen gel packs

ISTA 7E Summer, 36-hour profile

1–8°C

Type T thermocouple

Test Configuration
CryoVault 1.5x1214 36-Hour Temperature Profile

How It Works

A simple, reliable packing process designed to help protect temperature-sensitive products throughout transit.

01 — Expand

Puncture the compressed pouch to release the vacuum and allow the insulation to fully expand.

02 — Load

Place the temperature-sensitive products and appropriate refrigerant inside the expanded pouch.

03 — Secure

Close the resealable zip, then secure the taped lip to protect the contents.

04 — Ship

Place the secured pouch inside a corrugated envelope or corrugated box for shipment.

Frequenty Asked Questions

How long does CryoVault® provide thermal protection?

CryoVault® Pouches are designed to provide up to 48 hours of thermal protection. Actual performance depends on factors such as payload, refrigerant, ambient conditions, starting temperature, insulation configuration, and shipment duration.

Standard CryoVault® Pouch sizes are 9″ × 11″ and 12″ × 14″ both in 1″ and 1.5″

CryoVault® is available with 1.0″ or 1.5″ flexible polyurethane eFoam insulation.

CryoVault® uses a dual tape lip and easy-slide resealable zip closure, providing both a secure taped closure and a resealable zip.

Yes. CryoVault® Pouches are individually compressed to help improve storage and handling efficiency.

The pouch uses flexible polyurethane eFoam insulation with recyclable MET PET polyester exterior and interior liners.

The brochure identifies pharmaceuticals, specialty foods, diagnostics, and other small to medium cold-chain shipments as suitable applications.

The minimum order quantity is 2,000 pieces per size.

Find the Right CryoVault® Configuration

Share your product type, shipment duration, temperature requirements, and packaging dimensions. Our team can help you determine the appropriate CryoVault® configuration for your application.

Related Insulated Packaging

AerVault insulated mailer

AerVault® Mailers

AerVault® is a ready to use mailer designed for rugged protection of cold chain payload. They are lightweight, space-efficient thermal protection for small to medium temperature-sensitive shipments.

Refrigerant grade gel packs for refrigerated shipping

Refrigerant Gel Packs

High-performance refrigerant packs designed to help maintain cold temperatures throughout transit. Available in a variety of sizes and configurations for pharmaceuticals, food, and other temperature-sensitive shipments.

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